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@ Design_r
2025-06-09 05:36:53A Junior-level free online course divided in four modules aiming to help you develop experience and confidence with: 1) An approach to mechanical systems design that incorporates ideation, back-of-the-envelope analysis, computational analysis, and prototyping, iteratively and with an appropriate balance for the domain. 2) Designing custom mechanical components, finding and selecting common machine elements, and selecting electric motors and transmission elements to meet performance, efficiency and reliability goals.
The first project introduces the structure of projects in this course; introduces the design approach; reviews and begins to apply statics and stress analysis skills from prerequisite courses to design; introduces finite-element analysis; and provides an opportunity to work out any issues with fabrication methods.
The second project comprises a challenging, open-ended problem: design of a single component for mass efficiency. Success requires sophisticated application of the design approach, including statics analysis using free-body diagrams; stress, deflection and buckling analysis using simplified models and finite-element analysis; and testing of both low-fidelity and functional prototypes.
The third project introduces simple models of electric motors and gears; applies these models to selection of a motor operating point and gear ratio; and introduces the design of experiments to identify important system characteristics.
The fourth project comprises the challenging, open-ended design of a motor-driven machine to maximize electromechanical performance. It requires application of the Design Approach to complex problems in a team setting; effective incorporation of multiple custom and catalog components into an assembly; and sophisticated use motor and gear models, power analysis, and mass-efficient component design.
Start the course, it's free at https://biomechatronics.stanford.edu/mechanical-systems-design
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